Agricultural Film Report Example
Chemical Plant Optimization Consultants
March 3, 2025

ABSTRACT

This report analyzes agricultural plastic usage in South Africa, where the agricultural sector accounts for approximately 8% of the country’s 1.65 million tons annual plastic consumption. Key applications include packaging (38.97%), mulch films (34.42%), and irrigation pipes (26.61%). Ten major crops, selected based on economic significance and plastic usage intensity, were assessed. The estimated plastic consumption (241,360 tons) showed a 3.4% variance from the actual volume (233,500 tons). A SWOT and PESTLE analysis highlights strengths like improved crop yields and water conservation, while addressing environmental concerns and regulatory challenges. Market growth is projected at a 4% CAGR, driven by technological advancements and sustainability initiatives. Strategies for market entry include partnerships with local manufacturers, government collaborations, and investment in biodegradable film development

(This report is simply an example and not for commercial use)

 

Introduction

Agricultural plastics, or “plasticulture,” play a pivotal role in modern farming by enhancing crop yields, conserving water, and extending growing seasons. Globally, the use of plastics in agriculture is extensive, with significant variations in usage trends, environmental concerns, and regulatory frameworks across key regions like Europe, the USA, and China.

In Europe, agricultural plastics consumption has decreased from 28% of global plastics production in 2002 to 14% in 2022. Despite this decline, Europe leads in adopting circular economy principles, with recycled plastics making up nearly 20% of production. Environmental concerns have driven the development of biodegradable alternatives and strict regulations targeting plastic waste and microplastic contamination in soils.

The USA remains a prominent user of agricultural plastics, particularly in horticulture through plastic mulches, tunnels, and greenhouses. While these technologies improve efficiency, recycling challenges persist, especially for contaminated mulches. Efforts are underway to mitigate microplastic pollution stemming from degraded agricultural plastics.

China is the largest consumer of agricultural plastics globally, with extensive use of plastic mulch to improve crop yields. However, this has led to significant soil contamination. In response, the Chinese government has implemented regulations promoting thicker, reusable mulches and biodegradable alternatives to address environmental concerns.

The total plastic consumption in South Africa is approximately 1.65 million tons per year, with the agricultural sector accounting for about 8% of this consumption [1]. Plastic Consumption by Sector:

  • Packaging Industry: 52%
  • Building and Construction: 13%
  • Agriculture: 8%
  • Automotive and Transport Applications: 7%
  • Other Sectors: 20%

These figures are based on data from the South African Department of Trade, Industry, and Competition [2,3]. The per capita plastic consumption in South Africa is approximately 27 kg per annum, which is lower than the global average of 44 kg per annum. A more detailed explanation of plastic consumption in South Africa is given in Figure 1.

Sectors represented as a percentage of overall plastic consumption in South Africa.

Figure 1.

 

In terms of volume, around 120320 tons of plastic is used by the agricultural sector.  The amount of plastic can be distributed into various major crop types and can be represented either as kilograms per hectare or per ton of crop produced (Figure 2).

Figure 2.

The distribution of plastic usage (kg) per ton of some of the most important crops in the agricultural sector of South Africa.

Calculations and Assumptions

In analysing the usage of agricultural plastics, a number of assumptions have been made.  To obtain an estimate of the usage per crop, ten of the most important crops in South Africa was identified (Figure 2).  From these, the amount of plastic utilized by ton of crop and/or hectare of a specific crop was estimated.  The specific assumptions and calculations pertaining to the top ten crops are listed below.  These assumptions were used in calculating the contributions of each type of plastic.

  • Packaging: 93 492 000 kg – 38.97% of plastics used
  • Mulch Film: 82 560 820 kg – 34.42 %
  • Irrigation Pipe: 63 568 000 kg – 26.61 %

In this document, double layering was assumed in packaging and mulch films for grapes, citrus, apples, avocados and macadamia nuts.  Single layering was assumed for maize, wheat, soybeans, sugarcane and potatoes.  The packaging bag weights are estimated as follows:

  • Produce bags: 2.5 grams per bag, 40 bags per ton of produce.
  • Grain/silage bags: 6 kg per ton ( bag per ton for bulk commodities)
  • Seed bags: 2 kg per ton (soybeans and other seeds)

Irrigation systems are assumed to apply to grapes, citrus, apples, avocados, macadamia nuts and potatoes as drip irrigation.  Irrigation using plastic pipes are not applies to maize, wheat, soybeans and sugarcane.  For further information, the reader is referred to Addendum A.

Identification of crops and associated cultivated hectares

The 10 crops selected in Figure 2 for this analysis were chosen because they are generally considered the most valuable and economically significant agricultural exports in South Africa. The selection criteria were based on:

  • Export Value and Market Demand:
    • Crops with the highest export revenues and global market demand.
  • Production Volume:
    • High domestic production volumes that impact local plastic usage.
  • Plastic Usage Intensity:
    • Crops known to use significant amounts of agricultural plastic (e.g., packaging, mulch films, irrigation systems).
  • Agricultural Practices and Crop Sensitivity:
    • Crops requiring advanced cultivation techniques like greenhouse environments, drip irrigation, or protective mulches.
  • Government and Industry Reports:
    • Based on export data, agricultural economic reports, and South African export statistics.

The reader is referred to the reference section where the sources of information has been collected and listed.  The data regarding crop sizes were obtained from published local reports and where no local data was available, international data was used.  By following the assumptions and using the top ten crops, the final accumulated amount of plastic was calculated and compared to the actual amount.  The estimated total amount was calculated to be 241,360,000 kg while the actual volume obtained from literature sources is 233,500,000 kg.  This leads to an excess of 3.4 % over and above the actual volume.  It must be pointed out that the level of certainty diffuses the moment after actual crop data has been identified and the first estimates are applied.  The estimates applied here are in agreement with global agricultural norms and this may be another reason why the figures do not correspond exactly.

SWOT Analysis

The GDP of South Africa is nowhere near its previous highs but with a new Government of National Unity (GNU), some relief may be forthcoming.

Figure 3.

South African Gross Domestic Product for the last 5 years.

Other issues that can challenge investment is unreliable supply of electricity and, most recently crumbling water infrastructure.  Furthermore, while South Africa used to have a network of train- and road infrastructure on par with some of the best countries in the world, unfortunately this is no longer true.  All of this means that the overheads to do business in South Africa must be fully understood.

Strengths:

  • Enhanced Crop Yield: Agricultural films, such as mulching and greenhouse films, improve crop productivity by creating optimal growing conditions.
  • Water Conservation: These films reduce soil moisture evaporation, crucial for South Africa’s water-scarce regions.
  • Extended Growing Seasons: Greenhouse films enable year-round cultivation, increasing food supply stability.

Weaknesses:

  • Environmental Concerns: The use of non-biodegradable films contributes to plastic pollution, raising sustainability issues.
  • High Initial Costs: The upfront investment for quality films can be prohibitive for small-scale farmers.
  • Limited Recycling Infrastructure: South Africa’s recycling facilities may not adequately handle agricultural plastic waste.

Opportunities:

  • Technological Advancements: Development of biodegradable and more durable films can address environmental and cost concerns.
  • Government Initiatives: Policies promoting modern agriculture and sustainability can support market growth.
  • Growing Demand for Food: Population growth increases the need for efficient farming practices, boosting demand for agricultural films.

Threats:

  • Economic Fluctuations: Economic instability can affect farmers’ purchasing power and investment capacity.
  • Regulatory Changes: Stricter environmental regulations may increase compliance costs for manufacturers and users.
  • Competition from Alternatives: Emerging alternative technologies or materials could reduce the reliance on traditional agricultural films.

PESTLE Analysis

Political Factors

  • Government Initiatives: The South African government prioritizes the agricultural sector due to its significance in food security and economic development. Policies supporting modern farming techniques can favor the adoption of agricultural films [7].
  • Trade Policies: Import and export regulations affect the availability and pricing of raw materials for film production, influencing market dynamics.
  • New legislation regarding the expropriation of property without compensation is a headache for new investors, creating a lot of uncertainty.  Similarly, labour laws make it a legal landmine to operate a business in South Africa.

Economic Factors 

  • Market Growth: The African agricultural film market is projected to grow from USD 341.94 billion in 2025 to USD 416.02 billion by 2030, at a CAGR of 4% [8].
  • Economic Stability: South Africa’s economic conditions, including inflation rates and currency fluctuations, impact production costs and purchasing power within the agricultural sector.

Social Factors

  • Population Growth: Increasing population drives demand for food, necessitating improved agricultural productivity, which can be supported by the use of agricultural films.
  • Urbanization: Shifts towards urban living may reduce the agricultural workforce, prompting the adoption of technologies like agricultural films to enhance efficiency.

Technological Factors

  • Innovation in Film Materials: Advancements in biodegradable and more durable films address environmental concerns and improve cost-effectiveness for farmers.
  • Precision Agriculture: Integration of agricultural films with modern technologies, such as controlled-environment agriculture, enhances crop yields and resource efficiency.
  • The use of new technology to grow grapes and berries is prevalent in the Western Cape in places such as George and Worcester.

Legal Factors

  • Environmental Regulations: Laws governing plastic use and waste management influence the production and disposal of agricultural films, encouraging the development of eco-friendly alternatives.
  • Intellectual Property Rights: Protection of innovations in film technology affects competitive dynamics and investment in research and development.
  • It is of important to note that intellectual property ownership in South Africa, especially when dealing with Institutes and Universities can be a landmine.  Careful consideration of contractual agreements must be done in advance.

Environmental Factors 

  • Climate Change: Variability in weather patterns increases the need for protective agricultural films to mitigate adverse effects on crop production.
  • Extreme weather patterns are already being felt in the Western Cape and Free State.  The Western Cape already have water restrictions in place and it is possible that other provinces will follow.
  • Sustainability Concerns: Environmental awareness drives demand for recyclable and biodegradable films, influencing market offerings and consumer preferences.

Strategies for Market Entry

  1. Focus on High-Value Farming Segments: Target organic, greenhouse, and export-driven farms that need sustainability solutions.
  2. Partner with Local Manufacturers & Distributors: Collaborate with Rhino Plastics, Polywrap, and Swazi Plastic Industries to introduce biodegradable film lines.
  3. Secure Government & NGO Support: Work with DALRRD, AgriSA, and international donors to introduce biodegradable films into food security & sustainability programs.
  4. Differentiate with R&D & Certifications: Develop eco-certified biodegradable films that offer additional benefits like UV protection, moisture control, and nutrient retention.
  5. Educate Farmers & Market ROI: Run pilot projects & field trials to prove the financial benefits of biodegradable films compared to traditional plastics.

References

ADDENDUM A

Agricultural operations utilize various types of plastic bags, each designed for specific applications. Here’s an overview of common agricultural plastic bags and their typical weights:

A1. Produce Bags:

  • Description: Used for packaging fruits and vegetables.
  • Example: A 15 x 30-inch clear vented poly bag designed to hold up to 25 pounds of produce.
  • Material: 2.5 mil low-density polyethylene (LDPE).
  • Estimated Weight: Approximately 2.5 grams per bag.

globebag.com

A2. Feed Bags:

  • Description: Designed for transporting and storing animal feed.
  • Material: Woven polypropylene.
  • Estimated Weight: Bulk bags typically weigh between 5 to 7 pounds (2.27 to 3.18 kilograms).

Bulk Bag Reclamation

A3. Silage Bags:

  • Description: Used for storing fermented feed (silage) for livestock.
  • Material: Low-density polyethylene (LDPE) or linear low-density polyethylene (LLDPE) film.
  • Estimated Weight: Varies based on size and thickness; specific weights are not provided in the available sources.

A4. Grain Storage Bags:

  • Description: Employed for storing grains post-harvest.
  • Material: Multi-layer polyethylene with an outer woven polypropylene layer.
  • Estimated Weight: A flexible intermediate bulk container (FIBC) designed to hold approximately 1 ton of material typically weighs between 5 to 7 kilograms.

Wikipedia

A5. Mulch Film Bags:

  • Description: Thin plastic films used to cover soil, aiding in moisture retention and weed control.
  • Material: Low-density polyethylene (LDPE).
  • Estimated Weight: Weights vary based on film thickness and roll dimensions; specific weights are not provided in the available sources.

A6. Pesticide and Fertilizer Bags:

  • Description: Containers for transporting and storing agricultural chemicals.
  • Material: High-density polyethylene (HDPE) or woven polypropylene.
  • Estimated Weight: Varies depending on capacity and material; specific weights are not provided in the available sources.

A7. Seed Bags:

  • Description: Used for packaging seeds for planting.
  • Material: Woven polypropylene or multi-layer paper with a plastic lining.
  • Estimated Weight: Varies based on size and material; specific weights are not provided in the available sources.

A8. Bale Wraps:

  • Description: Plastic films used to wrap bales of hay or silage to preserve their moisture and nutritional content.
  • Material: Linear low-density polyethylene (LLDPE).
  • Estimated Weight: Depends on roll size and thickness; specific weights are not provided in the available sources.

A9. Greenhouse Covers:

  • Description: Large plastic sheets used to cover greenhouse structures, providing a controlled environment for plant growth.
  • Material: Low-density polyethylene (LDPE) or polyvinyl chloride (PVC).
  • Estimated Weight: Varies based on thickness and dimensions; specific weights are not provided in the available sources.

A10. Sandbags:

  • Description: Bags filled with sand, often used for flood control or as ballast.
  • Material: Woven polypropylene.
  • Estimated Weight: Empty bags weigh approximately 0.1 to 0.2 kilograms; filled weights depend on sand volume.

Note: The weights provided are approximate and can vary based on specific product designs, materials, and manufacturers. For precise measurements, it’s advisable to consult product specifications or contact manufacturers directly.

Specific Data Sources

Packaging weights and usage rates aligned with data from:

Mulch film usage estimates were taken from global agricultural practices referenced by:

Irrigation pipe usage estimates referenced typical installation rates in high-value crops using drip systems, informed by:

DataMint Intelligence – Agricultural Plastics Market

ADDENDUM B

Key Contacts for Introducing Biodegradable Agricultural Films

Agricultural Film Distributors and Manufacturers

POLIFILM SOUTH AFRICA (PTY) LTD.

Polywrap

Rhino Plastics

Swazi Plastic Industries

Agricultural Cooperatives and Associations

South African National Apex Cooperative (SANACO)

Agricultural Business Chamber (Agbiz)

Government Agencies

Department of Agriculture, Land Reform and Rural Development (DALRRD)

Research Institutions

Council for Scientific and Industrial Research (CSIR)

University of South Africa (UNISA) – Centre for Business Management

Non-Governmental Organizations (NGOs)

Co-operative Financial Institute of South Africa (COFISA)

International Labour Organisation (ILO) – South Africa Regional Office

  • Provides technical assistance in areas including cooperatives.
  • Contact Number: 012 818 8000

Website: https://www.ilo.org/